Sticks to Flexo

Published: September 01, 2008, By By Edward Boyle, Contributing Editor

Jason Grossman, president of Paragon Label Co., laughingly describes his custom wine label converting operation as “a very bizarre label company.” After all, how many label companies allow their employees to bring their dogs to work, give tours to more than 50,000 visitors a year, and are so literally transparent that only a glass partition separates those tours from its 110,000-sq-ft production facility?

True, most visitors actually are attracted by the allure of Paragon's parent company, Mrs. Grossman's Paper Co., which pioneered the decorative sticker industry 30 years ago and shares the converting facility. Still, Paragon's reliance on ultraviolet flexographic printing technology to meet the demands of the quality-conscious wine industry, traditionally served by offset, does qualify the converter as an atypical label supplier.

“Printing wine labels is probably taking flexo to its all-time greatest heights,” suggests Grossman, noting Paragon won the Best of Show Award in the Flexographic Technical Assn.'s 2006 Excellence in Flexography Awards competition. “We're competing against offset printing all the time. A lot of our competitors offer flexo and waterless offset, but from day one we stuck with flexo. It's kind of fun to watch flexo quickly eroding that offset market share and hearing some of the offset people discussing how they're going to go to flexo from now on.”

Grossman explains Paragon began producing upscale wine labels on flexo presses because Mrs. Grossman's used the technology to produce its hugely popular stickers before his subsidiary was established in 1998. While he was confident at the time Paragon could match the quality of offset, convincing his potential customers was far more difficult than delivering the product itself.

“It was a huge obstacle,” Grossman says with a laugh, “especially when you're trying to sell wine labels and all you have are sticker samples to show! All of our competitors said, ‘Oh, they print stickers. They're not in the label industry.’”

Well, no one can argue they aren't in the label industry now. Paragon has grown to become one of the West Coast's premiere wine label converters.

Loyal Press Buyer

Since installing its first 7-in., ten-color Mark Andy 2200, the company has added six more Mark Andy presses: a 13-in. 2200 with eight print stations, six die-cut stations, and one sheeter/perforating station; a 13-in. LP3000 with ten print stations, three die-cutting stations, and a sheeting station; a 10-in. 2200 with ten print stations; a 10-in. 4150 with nine print stations; a 7-in. 2200 with eight print stations; and a 10-in. Scout with six print stations.

Other Paragon presses include a 10-in. HP Indigo ws4500 web-fed digital press, a 10-in. three-station Iwasaki TR-350 hot stamp/embossing press, and a 10-in., three-station Iwasaki TR-250 hot stamp/embossing press.

The company also operates two 13-in. Rotoflex rewinders; two 10-in. P.I.C. rewinders; and a 16-in. Gallus off-line sheeter. Its platemaking equipment includes an OLEC OV-33 high-definition exposure unit, a Kelleigh 270 plate processor washout system, and a Kelleigh 230 exposure unit.

To enhance the unique details of its wine labels, Paragon also operates a Lasercraft Laserweb (no longer manufactured) die-cutting system that can engrave intricate patterns into individual labels with maximum widths of 6.5×14 in. at 8 fpm. “It can almost make a label look like lace,” explains Grossman. “That's getting a lot of interest because it's a totally different look for a label.”

Grossman says the company's two newest presses, the Mark Andy LP3000 UV flexo and HP ws4500 digital, have enhanced quality and delivery times on both short and long runs. The digital press, installed in October 2007, can meet the demand for high quality and short runs required by many smaller winemakers.

Paragon runs the LP3000 at 300-350 fpm. Grossman adds that with its combination UV/screen capabilities and its ability to print on films, foils, and other sometimes-difficult materials, “the LP3000's got huge capabilities” for different quality labels.

“I just love the Mark Andy,” says Grossman. “It's great having seven of the same brand in here. We get better service, the parts are here in the United States, and my in-house mechanics know Mark Andys inside and out, so there's no downtime. I didn't see any reason to go to a foreign press.”

Grossman admits even with that arsenal of equipment, “There is some stuff, like really tricky uncoated stock, that is still a challenge for us, but when it comes to quality, we're there. We're constantly chasing our competition — and beating them. Some of our competitors who only did offset and kept slamming flexo all have flexo presses now — and I still don't have an offset press!”